Foam Recycling Program

As a manufacturer of environmentally friendly products, it is always our goal to find new ways to be even more green in our business practices. In January 2009 we decided to implement a foam packaging recycling program to help reduce our environmental impact. Packaging_reduced


In order to ensure that our fans reach customers throughout the country without damage, they require robust polyethylene foam packaging. Polyethylene is a highly elastic and strong plastic that can withstand multiple impacts, making it ideal for shipping heavy objects such as whole house fans. Unfortunately, both the production and disposal of polyethylene, like all plastics, causes serious damage to the environment. In many parts of the country polyethylene foam is difficult if not impossible to recycle, so most of it ends up in a landfill.


The only way to reduce the hazards of plastic is to reduce the production of new plastic products. This is done by both decreasing overall demand and increasing the recycling of plastic. Our program allows us to reduce our need for the production of new polyethylene and also reduce the total amount of plastic being thrown away. We reuse the foam as many times as we can and then we recycle it, ensuring that the foam returned to us does not end up in a landfill.


It is immensely satisfying to us that we have had great customer response to this program. Almost 1 year  into the program and we have an average return rate of 42%, and the numbers are constantly increasing! My personal goal is to achieve a 50% return rate by next Spring, and with the return rates always increasing, I believe we can easily achieve this goal.


We owe a big thank you to all of our customers who have supported this program. We would also like to send out a hearty thanks to UPS, who has kindly begun waiving label printing fees and also begun offering us a discount on our return packages. With the help of UPS, our foam recycling program has been made more financially viable for us to continue in the future.

Wiring A Timer To Your WHF

NOTE: The following instructions do not apply to the Kohilo 1.5 or 2.8

NOTE: The following instructions do not apply to units newer than July of 2013. Please call for compatibility

We often get asked how to use a timer with our whole house fans. The short answer is to purchase the optional wireless remote which has a built in timer. But for people who prefer a wall switch there is a solution for you. You can wire a mechanical turn dial timer to operate your WHF. We recommend a mechanical timer because most digital timers require 110v. Our controls are 24v and hooking up 110v would damage the AirScape control board. We also want the process to be a manual one so that you remember to open a window. The following shows two ways to wire a timer with your AirScape WHF:

OPTION 1: TIMER AND AIRSCAPE WALL SWITCH

OPERATION:

ON – Wall switch in on position, turn timer to desired time, chose fan speed

OFF – Switch wall switch to OFF or timer expires

timer_option1_1

OPTION 2: TIMER AND CUSTOMER SUPPLIED SINGLE POLE SWITCH

OPERATION:

ON – Turn timer to desired time, choose fan speed

OFF – Timer expires

timer_option2_2

Is this the best stimulus we could think of

Our government program to encourage home buying is coming to a close.  Was it as good idea ? Certainly, it was for real estate agents! At least with the “cash for clunkers” program, the country as a whole (possibly) benefited by encouraging production of new, efficient cars and the retirement of low MPG cars.

Why didn’t we do the same thing for houses ?  OK, not the same thing, but how about this idea (in case we’re crazy enough to exend it):  Pay out the $8,000 directly to buyers of newly built homes.  For buyers of used houses, put the cash towards sealing, and insulating, and generally making the old house efficient.  Either way, contractors and their employees are working.

I will name this complicated economic concept “Have something left after the party’s over” , with the other very, very complicated concept (especially not  understood by bankers) “Spread the wealth”.

Changing Fan Speed Settings on Your AirScape 2.5e

2.5e Control Board v3.0Not only does the AirScape 2.5e have phenomenally low energy use, the user can also select up to 5 different CFM settings. The 2.5e fan motor has inputs which we program at different CFM. From the factory it is set for a low speed of 1512 CFM at 42 watts and a high speed of 2536 CFM at 196 watts. Now let’s say that the factory low speed setting does not provide enough airflow to properly cool your home over night. The fan speed settings can easily be adjusted for more airflow. For example, you could change the low speed from 1512 CFM to 2080 CFM. At the same time you could also adjust the high speed setting so that the fan will move 2604 CFM on high (see example #2). This is as simple as moving the low and high speed wires on the 2.5e fan control board (located on the fan housing) to different connections. The fan speed adjustment is described below:

  1. Turn your 2.5 e off. Unplug the fan power cord and turn off power to the damper box by unplugging it or switching the circuit breaker off if hardwired.
  2. Remove the fan junction box cover (located on the fan housing).
  3. Move the low and high speed wires to different taps to adjust fan speed (see photos).
  4. Plug in the fan power cord and turn the damper box power back on.
  5. The unit is now ready to operate at the new CFM settings.

ECM_Module_v3.0_cut_1factoryECM_Module_v3.0_cut_1ex1ECM_Module_v3.0_cut_1ex2ECM_Module_v3.0_cut_1ex3

TAP CFM WATTS
TP1 1512 43
TP2 2080 108
TP3 2536 197
TP4 2604 216
TP5 2778 258

New Control Board Tech

WHF CONTROL BOARD v4

This summer we came out with the newest version of our WHF control board. The new control board has several new features which improve on the previous versions. It is now being phased into all AirScape models in production. The following are some of the improvements/changes made to the control board:

One of the biggest changes is how the actuator is controlled. The actuator(s) will now cycle the damper doors open before the fans turn on. We have also added LED indicators which indicate operation of actuator(s) and fan speeds. Programming your optional remote has become even easier with the new control board. Now all you have to do to mate your remote transmitter to the WHF is to turn the main power to the unit on and off by unplugging and plugging in the damper box power cord or turning the circuit breaker off and on at the electrical panel. We also added the ability to reset the remote programming as well.

Now, for all of the contractors or advanced users out there we added something for you too. The control board now has a master override or interlock. This is a safety switch that when enabled will turn off the fan(s) and close the damper doors. The interlock is now required by some community building codes to disable the whole house fan if for example a furnace turns on or a fire alarm is triggered. Please see future tech support blogs or give us a call for more information on the interlock.